Company

Helwan Compnay For Metallic Appliances (Factory 63)

Start time
20 August 2023
Delivery
26 August 2024
Feedback
Satisfied Customer

Project Description

Helwan Non-Ferrous Industries Company, part of the National Organization for Military Production, specializes in copper and aluminum alloys and related products such as sheets, wires, and conductors. The company operates advanced foundries and presses and provides high-quality technical and consultancy services to its clients.

Project Scope

Upgrade of the Press Control System from SIEMENS S5 to SIEMENS S7 PLCs, including HMIs, control desks, drives, communication networks, and field instrumentation.

Work includes engineering, panel modification, cabling, testing (FAT/SAT), commissioning, and training engineering, panel modifications, cabling, system integration, testing (FAT/SAT), commissioning, and operator/maintenance training.

Following Process

Online Request

01

Receive project details and confirm technical scope with the client.

Discuss Budget & Schedule

02

Agree on costs, timeline, and implementation phases.

Engineering & Preparation

03

Design panels, program PLC/HMI systems, and prepare installation materials.

Installation, Testing & Handover

04

Install, test (FAT/SAT), commission the system, and train operators.

Finalize the Project

The project includes integrating new SIEMENS S7 PLCs with HMI systems, upgrading communication networks, and installing calibrated drives and field instruments.
After installation, FAT and SAT tests will ensure full compliance with technical and safety standards.
The system will then be commissioned, and staff will receive training to guarantee reliable, long-term operation.

Technical Summary:
Upgrade the press control system from SIEMENS S5 to S7 PLCs, including HMIs, control desks, networks, drives, and instrumentation — covering engineering, installation, testing, and training.

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